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Author Topic: Clicking sound when plugged-in  (Read 5358 times)

kensiko

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Re: Clicking sound when plugged-in
« Reply #15 on: March 13, 2015, 07:42:22 PM »

Hey kensiko,

I am in Ontario and have likely experienced a similar winter to you. My bike also clicked all winter, but I went out to check on it one day and it was completely dead. No green light, no clicking, no nothing. It should be noted that I store my bike in an unheated garage, so it is regularly below freezing. I called Zero, and they told me to warm the bike up, then try charging it again. I ran a space heater aimed at the battery for about 4 hours, then tried plugging in, and the bike charged up no problem. The battery was completely dead.

I had a similar incident about a week later where the green light turned off. I did the same procedure, and the bike started charging again. This time the battery was at 76%. I talked to Zero again, and it sounds like the battery will drain completely in about 4-5 weeks in subfreezing temperatures. To protect the battery, the bike will not charge if it is below 0 degrees, even when connected to the charger. With this winter I would say there has definitely been 4-5 weeks in a row that haven't even approached 0 degrees, so I consider this very possible.

In the manual it states that "Above this temperature (-35), working as a system with the BMS, the charger will ensure the battery survives winter storage with no permanent damage, even if the temperatures dip well below freezing for weeks at a time." I think that Zero has designed it, with the assumption that there will be at least one day every 4-5 weeks where the temperature will be warm enough to top off the pack. Unfortunately this winter has just been so relentless that we haven't had that luxury, February in particular. As I said, it looks like my bike loses ~25% a week in subfreezing temps.

Thankfully we are into spring now, and it looks like my bike survived the winter (with some monitoring)! Zero also told me that there was a firmware update released in October 2014 that improves the cold weather charging behaviour of the 2013 S, but they didn't specify what exactly is changed. My bike is currently at the dealer so I will be having this new firmware applied.

Thanks, that reassures me. I knew the "not charging below 0", I observed it last winter. However, last winter, I surrounded my bike, mainly the battery, with a heated blanket. I think that is the best. This winter I didn't do it because I moved and thought it was not required in my attached garage (was detached before). I think I will use it next winter!
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Zero S 11.4 2013
Tesla S60 2014 CPO base
Gone -> Nissan Leaf 2014 SV rented (transfer)
Gone -> Prius 2010 bought at 180000 km.

ctrlburn

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Re: Clicking sound when plugged-in
« Reply #16 on: March 14, 2015, 10:01:50 AM »

For this worry and other reasons we insulated our attached garage and dropped in a 30,000 BTU Hot Dawg heater.
Calls for warming the garage for car repairs and heat leakage prevented my Wisconsin Zero from stopping charging due to the cold.
I still have yet to find a thermostat which can be set to "0 F" - but on the super cold nights I'd take the chill out with the heater.

I came close to covering it - and probably will next winter - both to trap some heat and to keep get all the grit off it. Though I really like to see that green light.

When my clicking got annoying, I'd turn the bike on and bring the battery down - then plug back in, already assured by this thread it was "normal".

First ride this spring seems to have been a full charge - returned from 50 mile (round trip) commute with 36% battery remaining (34F in morning and 56F evening).
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