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Author Topic: On board charger replacement  (Read 2253 times)

DonTom

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Re: On board charger replacement
« Reply #15 on: August 01, 2020, 12:13:32 AM »

If there are numerous $200 solutions that are better... Why don't you point them out?
See here.

-Don-  Reno, NV
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1971 BMW R75/5
1984 Yamaha Venture
2002 Suzuki DR200SE
2013 Triumph Trophy SE
2016 Kawasaki Versys 650 LT
2017 Blk/Gold HD Road Glide Ultra
2017 Org Zero DS ZF 6.5/(now is 7.2)
2017 Red Zero SR ZF13 w/ Pwr Tank
2020 Energica EVA SS9
2023 Energica Experia LE
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Crissa

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Re: On board charger replacement
« Reply #16 on: August 01, 2020, 12:42:41 AM »

If there are numerous $200 solutions that are better... Why don't you point them out?
See here.

-Don-  Reno, NV
Not seeing this $200 solution... first link doesn't work, the aliexpress link starts at ~$500 but doesn't look weather resistant.

-Crissa
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2014 Zero S ZF8.5

DonTom

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Re: On board charger replacement
« Reply #17 on: August 01, 2020, 01:25:14 AM »

first link doesn't work
I see it no longer works for me as well. Perhaps they are out of business because of selling their chargers too cheap. ;)

-Don-  Reno, NV
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1971 BMW R75/5
1984 Yamaha Venture
2002 Suzuki DR200SE
2013 Triumph Trophy SE
2016 Kawasaki Versys 650 LT
2017 Blk/Gold HD Road Glide Ultra
2017 Org Zero DS ZF 6.5/(now is 7.2)
2017 Red Zero SR ZF13 w/ Pwr Tank
2020 Energica EVA SS9
2023 Energica Experia LE
2023 Zero DSR/X

AutoE

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Re: On board charger replacement
« Reply #18 on: August 01, 2020, 01:42:34 AM »

If there are numerous $200 solutions that are better... Why don't you point them out?

The 'garlic' is the key, that sounds more like a capacitor failure, they have a funny scent to some people.

-Crissa
AliExpress is not difficult to navigate. Request a 116V, Anderson connector, there are a number of suppliers. Alternatively TCCharger 2000W = $250-300. 100,000+ in use. IP67. Ask yourself why Zero is using an IP64/IP65 charger with no seals, no external fuses, no water resistance on the rear plugs.
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Crissa

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Re: On board charger replacement
« Reply #19 on: August 01, 2020, 02:01:16 AM »

Aliexpress is horrible to navigate, AutoE, and you didn't link to one, let alone one that's hardened against weather.

-Crissa
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2014 Zero S ZF8.5

DonTom

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Re: On board charger replacement
« Reply #20 on: August 01, 2020, 07:05:47 AM »

Aliexpress is horrible to navigate, AutoE, and you didn't link to one, let alone one that's hardened against weather.

-Crissa
How about here?  "5 IP67 waterproof".

-Don- Reno, NV
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1971 BMW R75/5
1984 Yamaha Venture
2002 Suzuki DR200SE
2013 Triumph Trophy SE
2016 Kawasaki Versys 650 LT
2017 Blk/Gold HD Road Glide Ultra
2017 Org Zero DS ZF 6.5/(now is 7.2)
2017 Red Zero SR ZF13 w/ Pwr Tank
2020 Energica EVA SS9
2023 Energica Experia LE
2023 Zero DSR/X

Crissa

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Re: On board charger replacement
« Reply #21 on: August 01, 2020, 07:46:40 AM »

Thanks Don, though that's $300 before programming.  And the warrantee is a little lacking... How is that more reliable that Zero's?

And IP67 is good enough for inside a bike, but... Iffy in weather.

-Crissa
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2014 Zero S ZF8.5

rw25

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Re: On board charger replacement
« Reply #22 on: February 26, 2024, 02:08:56 AM »

Thanks Richard230 for the post and photos.  I just replaced the charger on my 2017 SR at 7k miles! $900 arg!  Mine was making nasty noises, smelling bad, then popped the 20 amp breaker in my garage.

Has anyone looked into starting a complaint with the NHTSA? 

https://www.nhtsa.gov/report-a-safety-problem?gad_source=1&gclid=Cj0KCQiA5-uuBhDzARIsAAa21T-LyY7CqbH-FlSaXKzgWjhOYGMwNKXKzxw6T6AZNiJIDw8IuOQyJOcaAjbzEALw_wcB&gclsrc=aw.ds#vehicle

If the failure rate is really that high I would think they would look into it. 
Add +1 if you have reported so we can see how many it takes for the NHTSA to get interested.
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Richard230

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Re: On board charger replacement
« Reply #23 on: February 26, 2024, 04:20:06 AM »

When it comes to the Zero OBC, I think they are trying to squeeze too much blood out of that sealed, no-fan, turnip. It looks to me like they have two or three separate chargers crammed into that case that cycle on and off (based upon looking at the alternating charging current in the Zero app) in an attempt to make it put out 13 amps for hours at a time. When you do that, things start to get hot, which will impact the life of the electronic components in one way or another. While I will use the OBC when away from home, when charging at home I now use Zero's Delta Q charger, which doesn't produce as much power and still gets pretty hot as you find out when you touch its cooling fins.
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Richard's motorcycle collection:  2018 16.6 kWh Zero S, 2009 BMW F650GS, 2020 KTM 390 Duke, 2002 Yamaha FZ1 (FZS1000N) and a 1978 Honda Kick 'N Go Senior.

DonTom

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Re: On board charger replacement
« Reply #24 on: February 26, 2024, 06:36:03 AM »

When it comes to the Zero OBC, I think they are trying to squeeze too much blood out of that sealed, no-fan, turnip. It looks to me like they have two or three separate chargers crammed into that case that cycle on and off (based upon looking at the alternating charging current in the Zero app) in an attempt to make it put out 13 amps for hours at a time. When you do that, things start to get hot, which will impact the life of the electronic components in one way or another. While I will use the OBC when away from home, when charging at home I now use Zero's Delta Q charger, which doesn't produce as much power and still gets pretty hot as you find out when you touch its cooling fins.
The OBC is more efficient when 240 VAC is used. That means less unwanted heat.


I normally use 240 VAC with my year 2017 Zeros and so far, both of the OBCs have been fine since new in year 2017.


-Don-  Reno, NV
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1971 BMW R75/5
1984 Yamaha Venture
2002 Suzuki DR200SE
2013 Triumph Trophy SE
2016 Kawasaki Versys 650 LT
2017 Blk/Gold HD Road Glide Ultra
2017 Org Zero DS ZF 6.5/(now is 7.2)
2017 Red Zero SR ZF13 w/ Pwr Tank
2020 Energica EVA SS9
2023 Energica Experia LE
2023 Zero DSR/X

MVetter

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Re: On board charger replacement
« Reply #25 on: February 26, 2024, 06:47:58 AM »

As of the last model year refresh, that charger is no longer being used on any bike. So there's that.
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Richard230

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Re: On board charger replacement
« Reply #26 on: February 26, 2024, 07:23:10 AM »

As of the last model year refresh, that charger is no longer being used on any bike. So there's that.

I wonder why?   ::)
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Richard's motorcycle collection:  2018 16.6 kWh Zero S, 2009 BMW F650GS, 2020 KTM 390 Duke, 2002 Yamaha FZ1 (FZS1000N) and a 1978 Honda Kick 'N Go Senior.
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