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Messages - trikester

Pages: [1] 2 3 ... 75
1
Zero Motorcycles Forum | 2013+ / Re: 2014-2016 Battery Warranty
« on: December 12, 2015, 11:39:19 PM »
I have knobbies and chain on my '13 FX and I get about 50 miles highway if I hold it to 40 - 45 mph. on out and back rides.

Trikester

2
I like riding lower so I had the same low Zero/Corbin seat on my 2010 DS, my 2012 DS and it's on my 2013 FX now. I moved it from one bike to the next but I had to make some mounting bracket changes to fit the bikes later than the 2010 DS. Other than the hardness, which has already been mentioned, I don't like the slickness which makes me keep sliding forward when riding. The cover that has also been mentioned probably solves that problem too, but I haven't tried any covers.

Because I waited for two years for the delivery of my 2010 DS, Zero comped me the $500 (then) Corbin seat.  8)

Trikester

3
As I understand it is scanning the cells so those differential values are what it is reading on those cells at the time.

Trikester

4
Zero Motorcycles Forum | 2013+ / Re: Chain & Sprockets (520 / 530)
« on: November 25, 2015, 12:26:00 PM »
I have avoided O-ring chains on my Zeros because they add a lot of rolling resistance and would reduce range. However, I don't know how much so maybe someone has had experience with this and can shed light on the subject. It sure is tempting to go O-ring for dirt riding.

A motorcycle mechanic near my shop has told me they make a significant reduction in mileage on ICE bikes and when a bike comes into his shop he changes the O-ring chain to a standard chain.

Trikester

5
Zero Motorcycles Forum | 2013+ / Re: Chain & Sprockets (520 / 530)
« on: November 25, 2015, 12:15:11 PM »
I haven't used the soft skateboard wheels on a Zero yet but I've used it on other machines I've built and I have one as a chain tensioner on my Zero powered e-trike. To cut a slot in the wheel for the chain I mounted it on a rotary head on my mill table. I sprayed it with liquid propane to freeze it to -40*, to temporarily harden it, and then cut it with an end mill as I cranked it around.

Caution - Make sure there are no ignition sources (sparks, flame, etc.) nearby when spraying propane!

Trikester

6
Ah, yes: "A chain is only as strong as its weakest link". ;)

Trikester

7
Back to the spray bottle. 

Back in 2013 I was riding my Zero powered e-trike in the Inyo Mountains in mid-summer and I had problems with motor overheating on the steep switchback sections of trails. I started carrying one of those squirt bottles to spray the motor after stopping to let it cool. The water spray made a big difference in how long it took to get going again.

Trikester

8
It seems like I remember someone else reporting the same problem here a while back. Anyone else remember a previous report of 12V staying on?

Trikester

9
Zero Motorcycles Forum | 2013+ / Re: Reverse switch addition
« on: October 26, 2015, 10:24:39 AM »
Harlan e-mailed me that he has old harnesses we can cannibalize for a pin with a wire on it.

Here are a couple of photos of my switch mount taken before painting black so the bracket shows up well. I made an aluminum spacer to fill the recess hole where the bolt head had been. Made a mounting bracket from thin aluminum that mounts under the bolt head. I didn't have to make any mods in the plastic housing, so it's still stock.

The switch is a SPDT momentary with snap action.

Trikester

10
Zero Motorcycles Forum | 2013+ / Re: Reverse switch addition
« on: October 26, 2015, 08:33:57 AM »
Thanks Burton. Unfortunately the Mouser web site is down right now. I hope they get it going again soon.

I did check my 2014 and pin 30 is vacant. I think it does make sense to use that pin 30 for reverse since anyone referring to the Sevcon manual sees it labeled reverse in their example. That keeps everything straight. It does require getting the connector pin, however.

I'm not ready to go variable regen with using a DVT yet, but I'll certainly be considering it for the future. Right now I just want to not look like I never rode a motorcycle before while trying to push my 400 pound bike backward through deep grass, loose dirt, or sand.  :-[ I've been spoiled by having reverse on my FX and e-trike.

Zero really should be putting reverse capability on at least the heavier dual sports where it could be parked in soft terrain.

Reminds me that I haven't made a "big foot" plate for my side stand yet. Gotta do that!

Trikester

11
Zero Motorcycles Forum | 2013+ / Re: Reverse switch addition
« on: October 26, 2015, 12:50:03 AM »
Yes! The wiring I used on the 2013 may be different on other years or models, as the heads up from Harlan says. I'm using the Gen 4 manual (downloaded in 2013), even as we speak, in trying to determine what I need to do on my new 2014 DS. In their example they use digital input pin # 30 as an example for a reverse signal. As far as I know now, it is an unused input on my 2014 but I still need to confirm that. As Burton states there are other unused digital inputs on the Sevcon. Any one of them can be used for the reverse input signal and programmed to recognize that command.

The advantage in using pin 19 on the 2013 was that it was wired to the MBB but was not being used, Harlan warns that may no longer be the case for 2014 and later. That existing connection provided a wired connector pin on the Sevcon to be able to cut and connect to the switch's reverse pin. However, with the other unused digital inputs not having wires on them already, presents the problem of how to get an appropriate crimp pin to wire and insert in the connector. I don't know where to find a supplier for the pin. Anybody know?

This time I will be using a momentary push-button switch, on the left bar, held down by my left thumb to keep it in reverse. When released it will go back to forward. This leaves all of the rest of my hand free to grip. Since there is little downside to accidentally putting it in reverse while moving forward (just causes regen slowing) I'm not concerned about an inadvertent actuation of the switch (like mistaking it for the horn button) while riding.

Trikester

BTW - I've already experienced difficulty in pushing my 400 lb DS backward in soft terrain especially with an up-slope. I've almost dropped it a couple of times and I've only had it a couple of months. :-[ This bike cries out for reverse capability! 8)

12
Zero Motorcycles Forum | 2013+ / Re: Reverse switch addition
« on: October 24, 2015, 06:24:41 AM »
Hear's a "heads up" in an e-mail I got from Harlan when I was inquiring about adding the switch to my 2014 DS. Anybody modifying a 2014 or later bike will need to look into this.

I'm not sure if there is an extra Digital Input pre-wired like on your other bikes since I believe they are using the one you previously used for Custom Mode, but if you download the Sevcon manual you can find where the other DI/O ports are and which ones are available.
Harlan


Trikester

13
Zero Motorcycles Forum | 2013+ / Re: Reverse switch addition
« on: October 23, 2015, 11:07:33 PM »
That sounds like a good idea.

It's too bad that the Sevcon requires a double throw switch. There would be a bigger choice in single pole momentary push-button switches but one cn always use a relay. But extra stuff to mount and wire.

Trikester

14
Zero Motorcycles Forum | 2013+ / Reverse switch addition
« on: October 23, 2015, 11:08:51 AM »
I've been getting PM's lately asking about the reverse switches I've added to my 2013 FX and e-trike (2013 drive-train). So I'm going to post the information that I have sent people here. I'm showing only what I did and I'm not making any recommendation to anyone to do this (just replying to questions). It may have an effect on your warranty and it may injure or kill you if not used correctly. One person has said that his wire colors were different than mine so there may be a difference between models (mine was MX/FX harness and his was S).

Here are the wiring changes but the Sevcon also has to be programmed to recognize the reverse input signal. Harlan did that software change for me.

From Sevcon (Motor Controller) pin 19 is a Org/Blu wire going to the MBB pin 19. Cut that wire and connect Sevcon pin 19 to the terminal of the SPDT switch that will become the reverse terminal. Connect the MBB pin 19 Org/Blu wire to the wiper of the switch. There is an Org/Gry wire connected to the Sevcon pin 18. Cut it (the other side of the cut wire is left unconnected) and connect Sevcon pin 18 to the terminal of the switch that will become the forward connection when the switch is thrown to connect the wiper to this terminal.

So, when the switch is in FORWARD it will be connecting MBB pin 19 to Sevcon pin 18. When in REVERSE it will be connecting MBB pin 19 to Sevcon pin 19.

If I were to do it over again I would use a DPDT switch and wire a warning beeper to the other side to provide a warning when the switch was in the reverse position. Or, I may use a momentary push-button switch on the left bar that would have to be held down by my index finger to keep it in the reverse position.

I haven't done this mod to my 2014 DS yet so I don't know if the wire colors will be different on it.

NOTE! IF YOU ARE CONSIDERING THIS MODIFICATION BE SURE TO READ ALL OF THE ADDITIONAL POSTS FOLLOWING THIS ONE. THERE IS MORE INFORMATION ABOUT THE CONNECTIONS TO THE SEVCON CONTROLLER AND SUGGESTIONS TO NOT USING PREWIRED SEVCON PIN 19 AS THE INPUT. THE 2014 IS DIFFERENT THAN 2013 AND THE 2015 IS DIFFERENT THAN 2014.

Trikester

15
Zero Motorcycles Forum | 2013+ / Re: just another bad mark for zero
« on: October 02, 2015, 11:17:06 PM »
I once had a hydraulic clutch hose break, on my pickup truck, as I was traveling for a weekend of anticipated fun filed recreation. It was late on Friday afternoon. I managed to get to a dealer by shifting without the clutch. When they told me they wouldn't fix it until Monday mrning this is what I said: "Do you have any idea of the mood I'll be in Monday morning if I have to spend my entire weekend holed up in a flea-bag motel in this little town?" >:(

They had it fixed in an hour and I was on my way again. :)

Just saying,
Trikester

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