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Topics - Bogan

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1
Home Brew / KR-E ...lectric
« on: December 19, 2010, 12:57:05 PM »
Have finally got my electric conversion of a KR-1 going, still some tweaking and testing required but happy with the progress. One design constraint I had was to make it look good, none of this square battery poking through frame/fairing BS, and I think I've achieved that :D









The specs:
Motor ME0708 brushed permanent magnet, 4.8kw continuous or 15kw for 1 min max.
Batteries 3 38Ah 12V AGM SLA
Controller alltrax AXE4844

Currently it's set up for 200A max, which is about half what it could do with better batteries. The rev counter has been replaced with an ammeter, and there is also a digital display with energy used and voltage/temps etc. The main electronics are in the tank, which has the bottom cut out of it. With the DC converter under the rider seat, and the charger going under the pillion with a 3 pin plug. The motor is mounted directly to the swingarm to maintain constant chain tension, it drives the wheel through a 14/62 reduction, I machined the 62 tooth sprocket to around 20% of its original weight.

The max speed so far is just over 50kmhr, hoping to better that when I get the rolling friction down a bit. Range unknown for that reason. One thing you notice real quick is the lack of engine braking (didn't see enough benefit to pay an extra hundy bucks for a controller with regen), basically every corner feels like one you have clicked it down into neutral instead of first, which is impossible cos it's got no gears. Which is why it's got the big e-stop on the tank, if the controller fucks out, the most likely outcome is the bike takes off:shit: All in all it's pretty entertaining to ride though :yes:

yeh I have another thread on here for it somewhere, but the title is wrong on that one :P

2
Tech Help / Alltrax AXE4834 with ME0708 (etek-r)
« on: November 07, 2010, 03:15:11 PM »
Is this a good combination? have got SLA AGM batteries 36V pack, and the motor already, been trying to design a controller for it myself, but motor has too little inductance and latest design got a bit smoky, so thinking I'll go with a prebuilt!

Found EV Drives have em for well cheap and a 2 year warranty to boot, so could be a goer unless there is any reason why not?

http://www.evdrives.com/alltrax_axe4834.html

the current is a little on the low side for the motor, but a little on the hight side for the batteries, and should be plenty for a 50kmhr commuter I'm thinking.

3
Pics and Vids / Charge documentary
« on: January 21, 2010, 02:02:34 PM »
http://www.chargemovie.com/

From the makers of faster (bloody good motogp doco/vid) comes a vid about the TTXGP, cant wait!

4
Tech Help / Regen Braking
« on: June 23, 2009, 04:02:53 AM »
Has anyone had experience with the inner workings of regen braking. I am designing my own controller, with variable regen braking (done by PWMing the flyback FET at low duty cycle), firstly is this gonna work? the internet told me it would :P Secondly, what sort of currents will flow into the battery and is it possible to cause any damage, im running lead acid AGMs so i wud expect them to tolerate it better than others. I also have decoupling caps on the motor driver so it should take all the voltage nastys out before the betteries "see" them.

5
General Discussion / Cool Little RC Bikes
« on: May 01, 2009, 03:58:29 AM »
was watching a thing on youtube or vimeo yesterday, cant seem to find it again :-[ , but ill post about it anyway, somebody else might know the link.

It was a bunch of mini RC bikes hooning round a wee track, musta been doing bout 60, at full lean, looked pretty impressive, (will try and find vid again later) and they have little electric motors in them, with lithium batteries. So with enough dosh, should be able to make bike perform just as good on the road, just scale em up a bit!

6
General Discussion / Traction Limit Training Device
« on: April 25, 2009, 02:06:01 PM »
Ive been toying with the idea of creating a device which gives the rider feedback of how much traction they are currently using, as a percentage 0 being stopped, 100 being ur on ur ass buddy.

Im fairly sure i have enough sensors that it will sense all bike movements, such as lean angle, speed, incline angle and more, it will not be able to sense changes in the road surface (wet roads, gravel etc) or the roads camber.

The idea is that riders can learn the limits of traction without exceeding them and falling off, this can be done on well known corners. The idea is that knowing the limits of traction will enable riders to perform better in emergency situations, rather than enabling riders to just go faster, though the later is probably inevitable for some riders.

What do you guys think of this idea, would people buy it? and would it decrease road accidents?

7
Tech Help / Excel Electric Bike Maths, calculate speeds and ranges
« on: April 16, 2009, 04:08:37 PM »
I have created an excel workbook that you can inputs various parameters and it will generate theoretical speeds, ranges, and acceleration times.

Unfortunately it is 4meg so i cannot attach it, if you would like a copy PM me your email address and ill send it. Or even better if you have somewhere to host the file that anyone can download from.

Hopefully the spreadsheet is relatively self explanatory, if not, post here  :)

8
Home Brew / Homebuilt High Performance Electric Sportsbike
« on: April 26, 2008, 12:13:38 PM »
Project details as follows.

Status: Design phase (est completion by 2009)
Motor: Etek-R 8hp cont 15hp peak
Controller: Homebuilt with battery charge monitor and active stability management
Charger: Homebuilt Embedded Switchmode smartcharger
Batteries: undecided as of yet
Frame: Full fairing Kr1 with custom "fuel tank" (<100kg)

Currently everything is progressing well, i have the bike stripped down and modelled in SolidWorks and am in the process of designing the motor mounts and battery positions. Will most likely use some cheap deep cycle ones while im still testing and debugging, then hopefully put better ones in after its completed. If anyone else has done/ or is doing a similar project id appreciate any advice, especiall with regard to batteries, or if anyone needs technical advice ill probably be able to point you in the right direction!

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