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Messages - JefRo

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1
Electric Motorcycle Events / Pikes Peak Hillclimb 2015
« on: June 30, 2015, 08:19:54 AM »
Great riding from Jeff's SR on the big hill.



2
Note that 1C (25 amps) is for each battery pack of 28S cells. Since 4 battery packs are in parallel on the bike, 1C for the entire pack is 100 amps total. So 50 amps charge current, or 1/2 C is well within an acceptable charge rate.

3
I am following your findings with great interest. I, too, have been on a quest to find a suitable rear shock option for the '13 DS. It is a shame that a good frame should suffer such a liability of poor suspension both front and rear. The bike should not have a "DS" nomenclature with such poor suspension that was meant for a "pit bike".

I applaud you for trying out several shock versions and I was hoping that the Penske shock would be the one. I think that a major hurdle to overcome would be the tight clearance between the shock spring (body) and the front of the controller chassis. A suitable shock would have a larger diameter spring which would preclude its use because of this tight clearance. The top and lower mounting configurations could likely be modified on many shock offerings which would increase the possibilities available.

It would be good to know the required spring rate of a suitable shock. The stock shock would always bottom out in moderate dips despite my 220 pound weight with the correct preload settings. This should be expected from a "pit bike" shock.

Thanks again for your findings.

4
The motor fins are arranged axially because the casing is likely extruded aluminum and, like a heat-sink for electronic equipment, the cooling fins are a result of the extrusion die cross- section shape. The emissivity (ability to radiate heat) would be improved if the casing fins where dyed black during the anodization process. Even more emissivity could be achieved if a rough texture could have been placed on each heat-sink fin during the extrusion process, increasing the surface area. The best cooling is achieved by moving air across the fins. I will be experimenting with mounting a 12 volt "muffin" fan to assure moving air over the motor for slower off-highway riding. Buell did this to cool the rear cylinder on their later bikes however it was quite loud running when the bike was at a stop or parked until the temperature was reduced below the temperature set-point. I would have a handlebar switch to control the fan after monitoring the motor temperature or use a thermal switch on the motor.

5
Zero Motorcycles Forum | 2013+ / Re: Dual Sporting on a '13 DS
« on: June 26, 2014, 10:24:28 AM »
Trikester, it looks like there will be less electric vehicle presence at the Pikes Peak Hill Climb this year. http://insideevs.com/2014-pikes-peak-international-hill-climb-electric-division-entries/. I will not be on the mountain for the race, instead I will be enjoying the numerous riding activities around the state around that time.

6
Here are few specs I measured about mu diy compact charger:

TESTED results:

Fast Charger efficiency measured: 92.5% ( 6980W AC 6460W DC out)

Fast Charger Current consumption ( at max output power): 30.5A AC

Fast Charger max power output ( mean at end of charge) 6.60kW

Fast Charger Voltage output: 74.0V ( adjustable from 29 to 76.8VDC)

Fast Charger Current output: 91A (0.75C charging rate)

Fast Charger weight ( including connectors and harness): 13.4lbs

Fast charger dimensions: L 13.2" x W 5" x D 5"

Fast charger max temp ( case): 43 celsius

ZF9 battery temp at end of charge ( internal OEM temp sensor): 32 celsius

ZF9 Battery measured capacity (with  2 bar flashing on the gauge): 6600Wh

Doc

Doc, how do you manage and limit the current output on the RSP-2000 Meanwell power supplies when the battery requires constant current charging? Most switching supplies will foldback the output voltage when the current demand exceeds the maximum current output of the power supply. I am designing a current limiter circuit for my RSP-2000 units running in series but have not tested them under a battery load at this time. I would appreciate your feedback on this.

7
The caution about leaving a battery in a discharged state causing damage is only if you leave it almost entirely discharged.  It is healthier for the battery to be in a slightly discharged state (40-60%). 

Terry usually leaves his charged between 40-60% charge overnight and only charges fully when he's about to use it immediately.

I concur with your comment completely. I always try to leave my 2013DS at below 50% SOC when I know that I won't be driving it for a while. I do not see much capacity loss at all even when parked for two or three weeks. The BMS does not have much parasitic current draw, especially relative to the huge capacity of the battery. All of the extensive research I have done on all types of lithium chemistries suggest storing the battery at a SOC of less than 50% for the longest service life. However, it is good to charge completely before a ride if the bike has been sitting for a while to ensure a good balancing of all the individual cells. I have even adopted the partial charge procedure on my other devices such as cell phones and lap-top computers when I do not need a full run time. Gone are the days when I leave the phone plugged in overnight to charge when it would top up in an hour or so.

8
Zero Motorcycles Forum | 2013+ / Re: 12V connector
« on: February 01, 2014, 09:21:35 AM »
Good luck searching. I did and extensive search and could not find anything that would match. The number on the connector housings did not relate to any part number. I will do the same as Trikester and use a common Molex connector spliced into the harness and then terminate each 12 volt wire pair into a couple of 12 volt outlets like BMW bikes use, plus a cigarette lighter outlet so a mobile 12 volt to USB charger can be used for charging USB devices.

9
Zero Motorcycles Forum | 2013+ / Re: 12V connector
« on: January 31, 2014, 09:46:47 PM »
I was unable to get the type of connector information from Zero except that is is an automotive type power connector made by Delphi. I would also like to know the part number or be able to acquire single connectors and terminals because I purchased their expander harness which plugs into the 12 volt connector near the triple clamp and allows multiple outlets for heated grips and an accessory outlet. I will likely just cut and splice into their wires since I will not be using it for heated grips but instead use it provide power for GPS, radar detector and a USB port for keeping the iTouch charged for the Zero App. The battery life when using the bluetooth connection and Zero App is not very long and needs external power to last a long ride.

11
Zero Motorcycles Forum | 2013+ / Re: Traded from a 12 DS ZF9 to a 13 FX5.7
« on: November 12, 2013, 11:09:15 AM »
Congratulations Wind Rider on your new ride! I too have lusted after the FX and after seeing the new 2014 version with the upgraded suspension I have an order in for one, expected for delivery after January 2014. Not that I have been disappointed with the '13 DS; the FX will provide the ultimate trail bike. I will have to do more trailering of the bike due to less range, however the option of carrying extra batteries in the tow vehicle will make for long ride loops in certain areas in which you could return to the campsite for "refueling". Fifty miles is a long distance at slower trail speeds and I have no doubt that the FX can achieve this range under those riding conditions.

Hey JeffRo,

I made a 43 mile loop ride yesterday in the cold with some vertical and some, um, more open throttle riding, and I had 3 bars left at the end.   They disappear really fast at speed but tooling around on trails 50 miles or more are doable.   

I have thought about the same kind of riding:  setup a base camp with a 1KW solar array or with a campsite with power and have a couple of extra battery packs to swap into the FX then do some loop rides that sweep back to base camp for battery swapping.   Extra battery packs are not inexpensive though.

On the trail the FX is pure joy.   I have already ridding some single track trails that I have only taken mtn bikes on before and the FX was perfect.  Light, well balanced, and with smooth, linear power on tap, it is very easy to ride through difficult terrain.
I look forward to more of your trail ride reports. I would imagine that trail riding over difficult terrain is fun and easy due to the fact that the front wheel loft can be easily modulated by the immediate response of that 70 pound-feet motor torque.

12
Zero Motorcycles Forum | 2013+ / Re: Traded from a 12 DS ZF9 to a 13 FX5.7
« on: November 11, 2013, 11:49:01 AM »
Congratulations Wind Rider on your new ride! I too have lusted after the FX and after seeing the new 2014 version with the upgraded suspension I have an order in for one, expected for delivery after January 2014. Not that I have been disappointed with the '13 DS; the FX will provide the ultimate trail bike. I will have to do more trailering of the bike due to less range, however the option of carrying extra batteries in the tow vehicle will make for long ride loops in certain areas in which you could return to the campsite for "refueling". Fifty miles is a long distance at slower trail speeds and I have no doubt that the FX can achieve this range under those riding conditions.

13
Zero Motorcycles Forum | 2013+ / Re: Dual Sporting on a '13 DS
« on: September 25, 2013, 12:45:40 PM »
How did you raise the seat? 

I'm considering getting a 2013 DS but I have long legs and I'm afraid of being cramped.

The stock DS seat is probably ok for a 35" inseam or less, IMO. I take my MC seats to a local upholstery shop which modifies my MC seats to my own specifications by adding foam to the original seat foam and pan. Most cities would have a local shop which is the best option because you can go to the shop and try out the seat any number of times and they can make the necessary modifications before it is finished. These shops usually do a lot of classic car restoration or furniture re-upholstery jobs.

14
Zero Motorcycles Forum | 2013+ / Re: Dual Sporting on a '13 DS
« on: September 25, 2013, 12:23:47 PM »
The wiring was slack enough for raising the handlebars by 3 to 4 inches without encountering over-tight wires under full left or right  handlebar rotation, but only after snipping a couple of tie-wraps on the handlebars. Perhaps more wire slack could be achieved by removing some body plastic and snipping more tie-wraps but for raising the bars a small amount no more work is necessary. However, I did move the mirror stalks and throttle housings inward about 1/2 inch to accomodate longer handgrips and that gave more wire slack.

15
Zero Motorcycles Forum | 2013+ / Re: Dual Sporting on a '13 DS
« on: September 18, 2013, 04:23:58 AM »
Great feedback Jefro.  If you don't mind me asking, how tall are you?

Regards,
aaronzeromoto

I am 6'8" with 38 " inseam, hence the need for radical ergonomic mods on all bikes I own.

However, those "normal" proportioned people who test rode my modified Zero found it roomy and comfortable despite a long stretch of the legs to the ground.

I do find the ground clearance of the DS sufficient for most obstacles and on par with most large displacement dual-sports. It is comforting to know that any contact with the bottom of the DS will not compromise an oil filter, cooler, crankcase or other exposed critical part found on many ICE dual-sports. The DS lower section is quite robust in this regard.

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