As a battery ages, it's voltages / oomph WILL drop.
Your trips demands have not dropped, ie you still need 45 kilowatts, just to throw a number out there..to hit 90 Mph, but your batteries ability to easily produce it have dropped. What the battery can't give in volts, the system will make up for in Amps. Plain and simple Amps = Heat.
When brand new, that 100 amp draw on your battery may have dropped the terminal voltage 12 volts under load. Now that the cells are a few years old, it's dropping that terminal voltage 20 volts, again, just throwing numbers out there as an example. So now, it's now pulling more amps to get that 45 KW your trip demands. Amps = Heat.
You may not have hit your thermal limit in the past, but been darn close to it, and now that you are pulling an extra 20 amps, again just a number, you have pushed it past that boundary and are seeing it now.
Also, and just throwing this out there, road conditions can make a difference too. Back then the road may have been a lot smoother, so travel a bit easier, you ONLY needed 45 KW, now the roads are a few years shittier, (welcome to florida) and need 50 KW, more amps - more heat. Did you put on 50 Lbs since then? fat asses need more power than lean asses
Maybe they also have a battery age derating thrown in the overall calcs for it too? His battery is 3 years old, he don't need to be pushing it at 98 percent of it's limit at this age, lets tone his top end down a bit so it makes the full 5 years of warranty. Instead of letting him cook them to 160 Degrees before being concerned, lets drop that to 150. Airflow can get full of dirt / dust / mud daubers. Oxidized aluminum don't bleed heat as efficiently as fresh clean aluminum in the air cooled case.
Many things can all add up to finally ding you.
Aaron