ElectricMotorcycleForum.com
Makes And Models => Zero Motorcycles Forum | 2013+ => Topic started by: Doctorbass on June 17, 2014, 10:43:08 AM
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I just wrote to Sevcon asking about that.
I have a Kelly KBL serie on my 15kW ebike and i installed a second throttle grip on the left side to have variable regen. I really love it !!
You can adjust precisely the regen braking level to keep great speed during coasting.
ON/OFF regen like the Zero have does not allow to recover energy and keep a stable speed... we need to apply brage few times during going down a hill otherwise we just stop or accelerate too much... unless we drive on a hill that match perfectly the regen power already preset and the desired speed...
Doc
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Regen is adjustable on the 2014 Zero SR. You can adjust for how much regen you get when you close the throttle and how much when you brake. This is only in Custom mode though. The Regen setting is never going to be perfect unless you are trying to match it to a specific hill while maintaining a specific speed. I have mine set on about 73% at throttle closing and 100% on braking. This past week I rode out to western North Carolina to ride The Dragon and visit friends in Knoxville. Coming home yesterday on US-19 into Maggie Valley I rode for over six miles and charge level never dropped due to regen.
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I use a stepless regn braking for about 2 years!
Didn't you know?
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Doc, I agree totally. I ride a lot of mountains and as I've said before if the coasting speed is OK without any regen applied then that is the most efficient, so I have my no-brake-light regen set at 0 for both SPORT & ECO. But when I need to slow (using the brake-light sw) I only have two choices which I have set at 15% on SPORT and 25% on ECO. On steep descents I have to keep momentarily hitting the brake-light switch. Disconcerting are the times that the 25% setting slides my rear wheel when first coming on. All the time I'm doing this riding, I'm wishing I could have a continuously variable regen. Especially so I could effect a "soft start" on loose terrain.
If this is possible through the Sevcon (& you and BSDThw say it is) I would sure like detailed instruction on how to do it. BSDThw did you post your project to do this on this forum?
Trikester
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I am not sure what I have posted. But I will collect some data and pics and make a small how to.
BUT
You need to add wires and change setting in the Sevcon -> you need the Software/Tools or the help of your Dealer.
Trikester Harlan will do this in a blink.
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Someone named Aida sent me all the detailed info to HOW TO with great pictures f the right setting in the Sevcon programig software.
The answer is YES it is possible to add variable regen as Thomas and Aida shared!
My favorite regen setup is by using a second magura throttle grip but on the left side handlebar. and it rotate the opposite direction wich is logic and easy to understand with the driving reflex!.. you want to eregen, just twist the left handle the opposite direction. !
I installed that on my Giant DH comp ebike with the Kelly controller that also ofer that option.
Once I get the OK from AIda for sharing that, I will post his instruction here.
Doc
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I AM SO GOING TO DO THIS!
Doc how much did the DVT and connector cost ?
I have about 40 connections left on my wire diagram to go btw :) getting closer.
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Thanks both of you guys!
You need to add wires and change setting in the Sevcon -> you need the Software/Tools or the help of your Dealer.
Trikester Harlan will do this in a blink.
No need to say that! I already knew reprogramming would not be a problem with Harlan close. He has helped me with other Sevcon program changes. I will be with Harlan at the Pikes Peak Hill Climb races next week. It's possible that Harlan already knows all the changes needed for variable regen. I'll chat with him about that.
Trikester
BTW - While at Pikes Peak I'm going to ride my e-trike to the top, but not racing! 8) Sure would be nice to have variable regen on the way back down. ;)
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If Zero was smart, they purchased the Vectrix multi function throttle today in the chapter 7 auction. This way Zero can fit this to their 2015 bikes!
That would really be a nice feature for their bikes.
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If Zero was smart, they purchased the Vectrix multi function throttle today in the chapter 7 auction. This way Zero can fit this to their 2015 bikes!
That would really be a nice feature for their bikes.
That's EXACTLY what I was wishing for-- normal "throttle", ;D with the ability to twist it beyond "closed" into variable regen-braking. The slow-reverse if done when stopped would be a bonus! ;D
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I am debating using a "clutch" actuated one or a twist handle. I think both would throw off would be thieves that wouldn't understand why it is there. I could see them clutching in and being like WTF. Or better yet realizing there are two "throttle" bodies on the bike lol
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Reminds me of the old Indians that had the twist throttle on one bar and a twist spark timing on the other.
Trikester
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My first question I had for my dealer was "Does the brake light on on during regen?" in finding out it didn't I knew to adjust my riding technique to tap or float the brakes.
Anything above 50% (or some set point) regeneration braking is BRAKING so the brake light should come on.
Some larger commercial vehicles engage the brake lights when engine braking - at some point Zeros (EV's) should do it too because I wish mine did it now.
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My first question I had for my dealer was "Does the brake light on on during regen?" in finding out it didn't I knew to adjust my riding technique to tap or float the brakes.
Anything above 50% (or some set point) regeneration braking is BRAKING so the brake light should come on.
Some larger commercial vehicles engage the brake lights when engine braking - at some point Zeros (EV's) should do it too because I wish mine did it now.
You could do what I do and adjust the "custom" or "eco" mode (depending upon what year bike you have) so that you get max regen when braking. That will not happen until the brakes are activated, which also illuminates the brake light. Then you can set the throttle-closed regen option to 50% or less to where you feel comfortable slowing down with the throttle closed and no brake light on.
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This is the operator accommodating the design's failure to incorporate tangible braking events into triggers for illuminating the brake light.
I feel it is reasonable as an available function to have closed throttle regen activate the brake lights at a defined percentage regardless of the brake pedal/lever's position because such regen is legitimate braking. All the feedback needed is right there for the designer to incorporate regen into lighting the brake lights.
It might be unreasonable for the brake lights to come on when I rise out of tuck as air braking, or drag along something because those inputs are not as evident as activating the regen circuitry.
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My fuel-injected IC motorcycles have significant "drag" when on overrun with a closed throttle (about the same when in second gear as my Zero does on max regen) and of course the brake light does not come on unless the brake pedals are pressed. I have been riding motorcycles for over 50 years and it never seemed to be an issue for me. I am happy triggering the brake light by activating the front or rear brake. While I can see the logic in activating the rear brake under max regen, I am just not sure that not doing so is a safety issue. ???
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BTW you can set the Sevcon to use an analog output (it can drive a relay) if you apply the the regn brake function.
I did it at my stepless brake. 2012 MY use 24V for the main relay therefore I used a 24V relay. The relay contact are parallel to the brake light switch. Done!
I mention this because I am not sure with 2013+ the battery/main relay do most communication with CAN. As much as I realized the Main relay is not direct driven from the Sevcon vs 2012. I would need more looking into details what Voltage you can use or set at a 2013/14 model.
The circuit diagram is not complete up to date - but you can see on the left the brake box using a 5KOhm Poti for the stepless brake and a relay handling the brake light.
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Arlo did a Nice job on his diy Zero for the variable regen wich is FANTASTIC !!:
https://www.youtube.com/channel/UCmsDIFDQFgADl5sIP8GM0Lw (https://www.youtube.com/channel/UCmsDIFDQFgADl5sIP8GM0Lw)
Doc
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From a UI perspective, what I would love to see is a single throttle, which has a positive spring and a negative spring. Positive provides resistance to roll back to zero and is the throttle. Negative provides resistance to roll back to zero and is the regen. This is a logical way to present the variable regen function to the rider. There is no situation that I can think of that someone would want to throttle up and regen at the same time, as such, it should only be in one control in an ideal situation. I find that when I throttle back to zero and I get 100% regen that sometimes I'd actually like less regen, but I don't want to be restricted to two possible regen states, one associated with the brake lever and the other associated with zero position on the throttle. I'd really like to be able to minimize my use of the brake at all times, and use the regen whenever possible, to minimize use of the pads as well as to reclaim as much power as possible. That's generally the way I ride, but the existing response is rather coarse.