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Author Topic: Round headlight mounting bracket  (Read 974 times)

shayan

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Round headlight mounting bracket
« on: June 26, 2020, 05:26:12 AM »

Hope all are doing well! I bought a round headlamp with universal brackets earlier this year to try to fit on my 2018 S. But the lump of wiring inside the factory headlight housing seem to be making it difficult for me to fit the new headlight. I know many owners have been successfully able to install a different headlight with compatible brackets. Could you please share the brackets you all have used and I can check which one would go with the headlight I have? Thanks in advance!
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-Shayan

2020 Zero SR/F standard + ChargeTank

Crissa

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Re: Round headlight mounting bracket
« Reply #1 on: June 26, 2020, 06:09:56 AM »

Hollywood Electric had a face to replace the front plastic for the S line to solve the issue and allow a round mounting but I haven't had any success in inquiring after it.

-Crissa
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2014 Zero S ZF8.5

shayan

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Re: Round headlight mounting bracket
« Reply #2 on: June 27, 2020, 08:43:47 AM »

Aah, in that case, i should probably contact them. I'm trying to install a round headlight so i can also install a universal cafe fairing. Will share pics if it all works well.
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-Shayan

2020 Zero SR/F standard + ChargeTank

shayan

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Re: Round headlight mounting bracket
« Reply #3 on: October 23, 2020, 06:54:34 AM »

Sorry but had to bump this thread. Hollywood Electrics said they do not stock these parts anymore. Any other suggestions? Brackets that would push out the headlight by an inch or so would definitely be helpful!
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-Shayan

2020 Zero SR/F standard + ChargeTank

Crissa

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Re: Round headlight mounting bracket
« Reply #4 on: October 26, 2020, 12:26:53 AM »

Aww.

Well, that answers that, I suppose.

If someone knows how to fabricate... Well, I'm still interested.

-Crissa
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2014 Zero S ZF8.5

shayan

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Re: Round headlight mounting bracket
« Reply #5 on: October 26, 2020, 04:25:56 AM »

Aww.

Well, that answers that, I suppose.

If someone knows how to fabricate... Well, I'm still interested.

-Crissa

Great, so thats 2 folks interested so far!
I'm also waiting to try out a cafe racer style quarter fairing that needs the round headlight  :-\
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-Shayan

2020 Zero SR/F standard + ChargeTank

ESokoloff

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Re: Round headlight mounting bracket
« Reply #6 on: October 26, 2020, 09:49:11 AM »

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Eric
2016 Zero DSR

shayan

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Re: Round headlight mounting bracket
« Reply #7 on: October 26, 2020, 11:13:27 AM »

This might actually be it, thanks a lot ESokoloff! I have shot them a query and i will respond back here after i hear back from them. Could be useful for Crissa and anyone else in the future who could be interested  :)
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-Shayan

2020 Zero SR/F standard + ChargeTank

Hans2183

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Re: Round headlight mounting bracket
« Reply #8 on: October 26, 2020, 11:46:34 AM »

I had that motodemic kit on my Triumph Street Triple. Very nice hardware. Just make sure the clamp diameter exactly matches your fork tube and you're good. They snap in place very nicely.
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2021 Energica SS9+ 21.5kWh
--- Belgium ---

ESokoloff

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Re: Round headlight mounting bracket
« Reply #9 on: October 26, 2020, 11:14:10 PM »

If the mount won’t be seen (covered by faring), I would try cobbling together a mount with 8 stainless steel worm drive hose clamps (or perhaps custom clamps from strips of SS with square washers, screw & lock nut).
Heavy gauge flat &/or angle stock for the bracket. 




I recently found those brackets on my quest to find a suitable solution to replace the stock headlight on my 16DSR.
I just ordered this....
https://www.jwspeaker.com/products/adaptive-led-headlights-model-8691-adaptive-2/
Now to figure out how to mount to the bike & incorporate to the housing.
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Eric
2016 Zero DSR

Crissa

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Re: Round headlight mounting bracket
« Reply #10 on: October 27, 2020, 04:02:07 PM »

Now just need to figure out how to cover the wiring harness so it's not exposed to weather!

-Crissa
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2014 Zero S ZF8.5

ESokoloff

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Re: Round headlight mounting bracket
« Reply #11 on: October 27, 2020, 10:12:12 PM »

Now just need to figure out how to cover the wiring harness so it's not exposed to weather!

-Crissa

Not looking forward to that part :-\

The stock headlight will have to be carved to accommodate the J.W. Speaker light.
Maybe I should hone my carving skills on some 🎃
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Eric
2016 Zero DSR

TheRan

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Re: Round headlight mounting bracket
« Reply #12 on: October 27, 2020, 10:20:55 PM »

You could probably stuff the wires inside the tank, run them along side and tied to the front brake hose that goes to the ABS pump.
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ESokoloff

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Re: Round headlight mounting bracket
« Reply #13 on: October 28, 2020, 07:54:00 AM »

You could probably stuff the wires inside the tank, run them along side and tied to the front brake hose that goes to the ABS pump.

I’m planing on carving a 5.xx” round in the OEM headlight assembly just missing the mounting tabs & retaining the top running light. 
The cowling should still work to hide the backside of the new light. 

I already have a busy tank & behind headlight area with aux driving & running/turn lights, extra horns, as well as a garage door transponder. 
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Eric
2016 Zero DSR

dukecola

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Re: Round headlight mounting bracket
« Reply #14 on: November 21, 2020, 08:26:42 AM »

Contact, REO engineering in Nashua, NH. They fabricated brackets for me based off Burton Rosenberger's design. Mounts easily to Zero's S and SR's. They have the specs n file, just call them and order a set.
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