My thoughts: Back in 2013 when I bought mine, I'd still have chosen a Brammo because of the look and fit and finish looking cleaner and more refined. The transmission wasn't really a selling point for me, but I do see the merits. I'd likely go with a Zero today, though not because of direct drive, but because of it's range and performance. In the end, it didn't really matter to me.
So, a lot of posts about direct being better than transmission, but is that really true across the board?
Torque on the Brammo R is 90Nm and it has 54HP. Zero SR has 144Nm they have 67HP. One decided to go with a slightly larger motor with more torque and direct drive it, the other decided to put a smaller motor and a transmission to get them the torque they wanted, but over a larger vehicle speed.
Yes each have their benefits. The Zero (aside from belt) is pretty much zero maintenance and more efficient in its conversion of torque to the rear wheel. The transmission has infrequent transmission oil changes, and likely no need to change the clutch. It's less efficient, but allows you to always put the motor in it's more efficient RPM range, something direct drive cannot do (at least not at all speeds).
I did some calculations on the torque on a Zero SR and Brammo Empulse R:
Here's the Zero:
http://electricmotorcycleforum.com/boards/index.php?topic=3872.0Here's the Brammo:
http://electricmotorcycleforum.com/boards/index.php?topic=3871.0The Brammo has a smaller motor with 90Nm of torque peak. Notice the Brammo has 2760N of force at the rear tire (where the rubber meets the road) in 1st gear from a stop.
The 2014 Zero SR, had a little larger motor (bigger diameter) with more torque at 144Nm. Notice here that the peak torque on the rear rubber is 1983N. Even with the newer motors and 157Nm of torque and a 4:1 ratio (before it was 4.4:1), you get 1966N of torque at the rubber (slightly lower than 2014). In fact, the Brammo has mote torque at the rear rubber than the Zero SR (2014 until today) in 1st and 2nd gear. 1st gear has ~775N more force and 2nd gear has about 275N more.
Not poo-pooing Zero at all, but there are merits to a transmission.
Transmission Pro:
Can get the motor in it's peak efficiency RPM
Can change torque output on the rear wheel
Transmission Cons:
Less efficient (but could actually pick up gains by putting the motor in it's peak effieincy part of the motor curve)
More maintenance (but minimal in my experience)
More moving parts
More expensive (We're all guessing here though, is a larger motor and direct drive cheaper than smaller motor and off-the-shelf transmission?)
Transmission lash is noticable
Direct drive Pro:
More efficient
Less Maintenance
Less moving parts
Direct drive Cons:
Cannot change the torque output on the rear wheel
Can potentially lock up the rear wheel if there's a catastrophic motor failure
Cannot put the motor in peak efficiency (which could, in theory negate any gains made by direct drive)
Anyway, this is just using the specs on each, there's nothing to argue here. Just fact and showing some of the pro's and cons of each.
I'd by a Zero today if I was looking for a bike, because of the range and support and refinement the last few years, not because of the direct drive.