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Author Topic: Big belt Kits for pre-2017 bikes.  (Read 4294 times)

Farfle

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Re: Big belt Kits for pre-2017 bikes.
« Reply #15 on: January 09, 2017, 02:54:21 AM »

Moment of truth! (Bundaberg is unsure)



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Richard230

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Re: Big belt Kits for pre-2017 bikes.
« Reply #16 on: January 09, 2017, 03:46:15 AM »

Very nice!  Bundaberg is probably wondering if it is chewable.   ;)
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Richard's motorcycle collection:  2018 16.6 kWh Zero S, 2009 BMW F650GS, 2020 KTM 390 Duke, 2002 Yamaha FZ1 (FZS1000N) and a 1978 Honda Kick 'N Go Senior.

Erasmo

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Re: Big belt Kits for pre-2017 bikes.
« Reply #17 on: January 09, 2017, 03:59:15 AM »

Nice, thanks for trying. The new wider belt looks very tempting to upgrade to.
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Kocho

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Re: Big belt Kits for pre-2017 bikes.
« Reply #18 on: January 09, 2017, 05:31:02 AM »

Excellent, thank you for sharing! Now, tell us if it wheelies :)!

Does all align front to rear?

What was the cost of the new belt and the rear sprocket from Zero?

I do not think I want more torque and lower top speed, so I probably would be happier with the same ratio as currently, But good to know the rear is a direct fit.

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'15 Zero SR

grmarks

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Re: Big belt Kits for pre-2017 bikes.
« Reply #19 on: January 11, 2017, 05:52:03 AM »

Will the smaller diameter front pulley/sprocket cause the wider belt to break from fatigue? Will it strip teeth on an SR?
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odedmaz

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Re: Big belt Kits for pre-2017 bikes.
« Reply #20 on: January 11, 2017, 11:14:15 AM »

Great work  what is the cost of the new belt and sprockets?

Sent from my XT1585 using Tapatalk

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Francois

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Re: Big belt Kits for pre-2017 bikes.
« Reply #21 on: January 11, 2017, 02:52:07 PM »

I am very supprised the standart are 8/12 or 8/21 the 8/14 don't existe
for the new one it is the same 11/17 don't exite it should be 14/20

http://www.bbman.com/catalog/category/timing-belt?filter=tooth_style%3A2%3AGT%208mm
http://www.biedlers-belts.com/gates-8mgt-1760-12-belt.html
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Farfle

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Re: Big belt Kits for pre-2017 bikes.
« Reply #22 on: January 16, 2017, 02:02:09 PM »

Great work  what is the cost of the new belt and sprockets?

Sent from my XT1585 using Tapatalk

the point of it is to acheive a higher level of durability. It shouldnt strip teeth, but it may fatigue eventually.
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Ethestral

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Re: Big belt Kits for pre-2017 bikes.
« Reply #23 on: January 16, 2017, 07:07:15 PM »

This is awesome, and I was strongly considering doing the same but for three issues. My buddies fabrication shop is on the other coast, my garage may as well be a cardboard box, and damage I would likely inflict. I think the first two make sense, I don't have 3000 mile arms. The rent to own situation on cardboard is awesome. I'll skip along to my thought process on the third.

I've torn a belt in the first months of riding, and skipped teeth on the second belt already. Full disclosure I'm almost 200 lbs and I greatly enjoy torque. I've bought some spare belts and brushed up on how to install them. I'm keeping the factory tension specs (not over tension). The way I see it is easier to replace belts than all of the bearings I'd cook by over tightening said belt.

The 16's use a keyway on the rotor shaft. In every motor I've built for more power those keyways were the Achilles heel. Snapping the key either messed up timing (not a problem for us) or allowed the shaft to spin free, ruining the fun. Often creating wonderful strings of four letter words when the break is discovered. The worst part was always trying to save the broken keyway and reassemble.

I'm afraid of maiming the rotor output shaft vs destroying the belt. Given I break everything I love I'm sticking to replacing belts at the moment. If in a few months time this swap yields no issues I'm probably jumping in. Hopefully at that point I'll at least have found a larger cardboard box to call a garage.

Please update with how throttle happy you are and if it goes well. By the way if you ride like a professional smooth on, careful braking and the like I'm sure you'll have no problems. I'm fully aware that riding like an excited monkey is my problem and it's possible that they didn't design for me. On the 2017s they seem to have figured out a little more of my side of their market base and adjusted both the motor output and delivery accordingly.
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togo

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Re: Big belt Kits for pre-2017 bikes.
« Reply #24 on: June 23, 2019, 08:11:30 AM »

The kit is available:

https://lunacycle.com/zero-motorcycle-wide-belt-sprocket-conversion-kit/

I have it. No instructions. The front sprocket process was not obvious to me but I found this video:


« Last Edit: June 23, 2019, 08:35:10 AM by togo »
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